How to Choose The Right Drop Tester For Packaging Evaluation?

Choose The Right Drop Tester For Packaging

Drop testing is an essential evaluation method. It is used in the packaging industry to determine the durability and strength of packaged products. It simulates real-life scenarios where packages may be dropped during transportation, handling, or storage.

However, there are various drop testers on the market. Choosing the right one for your specific packaging needs can take time and effort. This guide will discuss the key factors when selecting a drop tester. We will also provide valuable insights to help you make an informed decision.

Importance of Drop Testing

Drop testing is an essential aspect of packaging evaluation. It helps manufacturers ensure the safety and integrity of their products during transportation and storage. Packaged products may be vulnerable to damage or breakage without proper drop testing. It will lead to potential business losses and consumer dissatisfaction.

Drop tests also allow manufacturers to comply with industry standards and regulations. They can ensure that their packaging meets the required strength and durability criteria. In the long run, conducting drop tests can identify design flaws early and avoid product recalls or damage due to improper packaging. This saves manufacturers time and money.

Types of Drop Testers

Various types of drop testers are available on the market. These include inclined impact testers, free fall drop testers, guided free fall testers, and rotational drop testers. 

  • Inclined Impact Testers

These testers simulate drops from an inclined plane. It mimics real-life scenarios where packages may slide or roll during transportation.

  • Free Fall Drop Testers

As the name suggests, these testers release packages from a specified height onto a hard surface. It represents drops that may occur during the handling or loading of products.

  • Guided Free Fall Testers

These testers use a recommended drop mechanism. They can ensure consistent and controlled drops. It makes them suitable for delicate or lightweight products.

  • Rotational Drop Testers

These testers rotate packages at different angles before dropping them. It simulates the dynamic forces experienced during transportation.

Factors to Consider when Choosing a Drop Tester

When selecting a drop tester, there are several factors that you should consider to ensure it meets your specific packaging evaluation needs. These include:

  • Type of Packaging

Some drop testers may be more suitable for certain types of packaging, such as rigid or flexible materials. Consider your packages’ size, weight, and shape when choosing a drop tester.

  • Test Standards and Regulations

The drop tester you select must comply with industry standards and regulations, such as ASTM or ISTA. It will ensure accurate and reliable results.

  • Drop Height and Impact Surface

Different drop testers have varying capabilities regarding maximum drop heights and impact surfaces. Consider the height from which your packages may experience drops and match it with the appropriate tester.

  • Budget

Drop testers can range from a few hundred dollars to thousands of dollars. So, having a budget and choosing a tester that offers the best value for your money is essential.

How to choose a drop tester

Based on the factors mentioned above, here are some steps you can follow to help you choose the correct drop tester for your packaging evaluation needs:

  1. Identify your specific packaging requirements, including type, size, and weight.
  2. Research different types of drop testers and their capabilities.
  3. Consider any industry standards or regulations that apply to your products.
  4. Determine your budget and compare the prices of different drop testers.
  5. Evaluate the features and specifications of the top options that meet your criteria.
  6. Read reviews and testimonials from other users. You can get their insights and experiences with the drop tester models you are considering.
  7. Make a final decision based on your research, budget, and packaging needs.

By following these steps, you can choose a drop tester that will effectively check the durability and strength of your packaging. It will ensure the safety of your products.

Mistakes to Avoid when Choosing a Drop Tester

When selecting a drop tester, there are inevitable mistakes that you should avoid to ensure you make the right decision. These include:

  • Not considering specific packaging needs

Choosing a drop tester without considering your packages’ type, size, and weight can lead to inaccurate testing results.

  • Ignoring industry standards and regulations

Using a drop tester that does not follow industry standards and regulations can result in unreliable testing results. It will lead to potential issues with your packaging.

  • Need more research

Rushing into a decision with proper research may cause you to overlook essential features or find a better option that offers more value for your money.

  • Focusing solely on the price

Budget is necessary but should be one of many considerations.

FAQsWhy drop test machine is essential?

Drop testing is essential for evaluating the durability and strength of packaging. It can ensure the safety of products during transportation and storage. It also helps manufacturers comply with industry standards and regulations. It will avoid potential losses or recalls due to inadequate packaging. 

Can I use any drop tester for my packaging?

No, choosing a drop tester suitable for your specific packaging type, size, and weight is essential. It should also comply with industry standards and regulations to ensure accurate testing results.

Are there any mistakes to avoid when choosing a drop tester?

Some common mistakes to avoid include:

  • Consider specific packaging needs.
  • Ignoring industry standards and regulations.
  • Not needing to do more research.
  • Focusing solely on the price.


Drop testing is a critical step in evaluating the strength and durability of packaging. It will ensure the safety of products during transportation and storage. By understanding the different types of drop testers and essential factors to consider when choosing one and avoiding mistakes, manufacturers can select a suitable drop tester that meets their specific needs and budget.

Correctly performed drop testing can save time and money in the long run by identifying potential problems with packaging before the product is shipped. It will improve customer satisfaction and brand reputation. Choosing a suitable drop tester can help manufacturers ensure their products arrive in excellent condition. So they can deliver a positive consumer experience.


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