There are many uses for industrial lubricants. First, learn more about the common types of industrial lubricants and how they can benefit your business. Here are examples. Read on why industrial oils are essential for your business.
Reduce friction
One of the most significant challenges of the twenty-first century is how to reduce friction in industrial processes. For example, as car engines become more powerful, the manufacturers and drivers alike want to see fewer oil changes and lower friction losses. To develop environmentally-friendly industrial lubricants, a team of scientists must understand friction mechanisms and how to reduce them. This research will contribute to the development of more effective oils. There are ways that industrial lubricant Richmond VA can reduce friction in industrial processes.
Friction modifiers are chemical compounds that interact with the surface of a system to reduce friction. They tend to desorb under harsh tribological conditions. Anti-wear additives are necessary for the boundary lubrication regime and can develop a protective film on the steel surface through tribochemical reactions. Additives for industrial lubricants have polar compounds known as friction modifiers. These chemicals chemically bind to metal surfaces and reduce surface friction. Some base oils, like polyester oils, are polar.
Prevent corrosion
One way to prevent corrosion is to use the correct lubricants. In the case of machine shops, proper rust preventives are critical to keeping the equipment in good condition. Corrosion is caused by an electrochemical reaction between metals and their environment. The corrosion process can be uniform across the entire metal surface or more localized as in pitting. Approximately $300 billion per year is lost to the U.S. industry due to corrosion, including downtime and lost sales.
There are two types of rust-prevention oils for different applications. Rust prevention oils protect the finished part from rust during storage and transportation. These anticorrosive oils contain corrosion inhibitors based on phosphoric acid esters. If your machine uses heavy-duty oils, use those with a corrosion inhibitor. This will protect the device from further damage. But be careful: corrosion-prevention oils may interfere with other lubricant functions.
Protect gears
To protect gears, you need to use Industrial lubricants. The proper lubricant will prevent metal-to-metal contact, provide long-term protection, and minimize downtime. Industrial gear oils are a popular choice for gear protection. They protect heavy-duty manual transmissions and industrial gear drives. Gear oils are specially designed to withstand heavy loads while preventing oxidation and corrosion.
Generally, gear lubricants must be resistant to oxidation, thermal degradation, and sludging. High-performance additive chemistry is necessary for modern industrial gear oils. These additives provide enhanced protection, improved energy efficiency, and excellent demulsibility. This helps reduce downtime and energy costs. However, choosing the proper lubricant for the specific application is critical.
Aid in maintenance
An industrial lubricant is an essential component of many processes. These lubricants ensure that equipment performs at a high level, but they also protect equipment from the harsh conditions of high-temperature, heavy loads, and shock loads. In addition to protecting equipment, lubricants reduce operational costs and help to extend service life. Therefore, proper selection of these fluids can lower the total cost of ownership (TCO) and increase productivity and profitability.
While industrial lubrication is an essential task, it is often neglected because of budget cuts and labor shortages. Many companies are reducing their staffing levels due to attrition, and skilled positions are going unused. In many cases, the proper lubrication regimen can cut down on equipment repair costs by 50% or more. Additionally, adequate lubrication regimes can reduce the workload of maintenance crews, resulting in significant savings.
Repair equipment
Industrial lubricants are products that protect machinery and reduce downtime. They are used to maintain equipment, extend service intervals, reduce maintenance costs, and increase the efficiency and productivity of processes. Valvoline technicians offer free advice and product support to keep equipment running properly. They have thousands of products available, including industrial lubricants. As one of the largest manufacturers of Commercial and industrial products manufacturers, Valvoline offers a wide variety of solutions to help you keep your operations running smoothly.
Circulation oils are specially designed for lubricating equipment and reducing deposits. They are usually enriched with anti-corrosion and anti-rust properties, ensuring maximum protection for gears in moist environments. Various Mineral and Synthetic Circulation Oils are available in Valvoline. The products are manufactured with the latest technology and have impressive anti-foam and anti-rust properties.